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This time my research led me to Calmini manufacturing. They
offered a 2" lift that used redesigned tubular control arms, and longer springs to
achieve the lift.
It was a night and day difference. The re-designed tubular control arms give you great
clearance under the front of your kick, the ride is much better, and the install is
easier. After installing the kit, I found that the Calmini lift was only ½ " lower
than the Pro-Comp, achieving 2.35" of lift. When installing the Calmini kit, I
decided to remove the sway bars to achieve more suspension travel. This led to
occasionally destroying the drivers side C.V., so Scott Jeep Crafter Correll
at Adventure Off-Road fabricated a spacer to keep the C.V. joint from over extending (I
have not replaced a C.V. in the three years sense the spacer was made.
My next mod, as most people could guess, was larger and more aggressive tires. I
decided to install a set of 29x10.5x15 Interco Thornbirds on my 15X8 rims.
They worked great, but rubbed a little. The front would rub the floor pan under
tight steering and the back would rub the wheel well under full compression. These tires
worked well in every challenge I put them through. They even had 50% tread left after two
years of use. The only trouble with Thornbirds on a Kick is the weight of the vehicle. I
would air down to 8-10psi on the trail and my Kick still could barely wrap the heavy side
walled Thornbirds around rocks.
After installing the Thornbirds, I noticed a large decrease in both on and off road
engine performance. The larger and much heavier Intercos were bogging down my motor.
I looked at lowering my axle gears, but the insane price of the gear set and installation
kit made me look elsewhere. I decided to try to get more power out of my 1.6L FI motor.
Once again I looked to Calmini for the solution. Their catalog boasted that their Tri-Y
header would give my Kick a noticeable increase in low-mid range horsepower and torque.
I
decided to give it a try. When I was having Kenny at Cookeville Muffler install the
header, we decided that we needed to let the motor breathe better, so a Flow Master 2 ¼
" exhaust was bent and installed with the header. There were no disappointments here.
As soon as I pulled out of the shop parking lot I noticed a big difference. The 1.6 was
pulling stronger than it did with stock tires on it. I drove my Kick straight to the local
riding area and became even more impressed with my latest modification. With the new
exhaust and header, I could now lug my motor down to 300-400 rpm with no problems and it
would lunge forward from any RPM with the slightest touch of the gas pedal.

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