
Exclusively Custom 4 All Your 4X Needs
Rock 4x is a small shop, that utilizes a variety of different
machine shops and venders to bring you quality equipment in a timely
manner and to prove 100% satisfaction with its customers. I started
with a simple design for adapters and the idea snowballed. The 2nd
product to hit the market was the roll cages. all cages are built
from HREW .120 wall tubing and bent on a Pro tools m105 bender. stay
tuned for what's to come.
Quoted
from the iZook BBS.
"1.5" OD .120 wall is what
you need to use for ease although we have used thicker on in house
installs. As for DOM being stronger... DOM is not a tubing but a
process that the tubing goes through to make the wall thickness even
throughout the material.. 1018 HREW vs. 1020 Seamless DOM both
carbon steals and both strong for a Zuk cage. Here is a material
breakdown.
» Electric Resistance Welded (ERW)
» Cold Drawn Welded (CDW)
» Drawn Over Mandrel (DOM)
» Cold Drawn Seamless (CDS)
» Cold Rolled Electric Welded (CREW)
» Hot Rolled Electric Welded (HREW)
» What's the difference between Tube and Pipe?
» Types of Tube and Pipe
Electric Resistance Welded (ERW)
Cold formed, electric resistance welded tubing can be produced in
round, square or rectangle shapes. ERW tube is produced by
processing a flat rolled steel into strips which are cold-formed,
welded and seam annealed or normalized (depending on the
manufacturer). You can usually identify ERW tube by the blue strip
down one side of the tube (which is the welded area). The ERW
process can guarantee the weld to be as strong or stronger than the
rest of the tube body. The origin from a flat strip results in a
more concentric product than Cold Drawn Seamless (CDS). ERW can also
be known as CREW (Cold Rolled Electric Welded).
Typical Applications:
Structural columns, beams, supports, heavy equipment frames with
58,000 PSI tensile.
Cold Drawn Welded (CDW)
Produced from a steel strip by cold forming, electric resistance
welding (ERW) and cold drawing to finished dimensions, CDW is the
most versatile and widely sold mechanical tubing grade. A variety of
thermal treatments can be applied to alter the mechanical properties
and machinability. CDW is used for a tremendous variety of machine
parts where close tolerances and higher mechanical properties are
needed.
Typical Applications:
Automotive components, shock absorbers, hydraulic cylinders,
sleeves, bushings, axles and shafting.
Drawn Over Mandrel (DOM)
DOM is formed from strip and Electric Resistance Welded (ERW) then
cold drawn through a die and over a mandrel resulting in improved
inner surfaces and dimensional quality. This process, called cold
drawing, may be repeated more than once to reach the planned OD, ID,
or wall dimension. Multiple draws can also be used to increase the
strength or improve the surface finish of the tubes. During the
drawing operation, the tubes may be process annealed to increase the
ductility of the material. Lower cost alternative to CDS with equal
or superior physical properties.
Typical Applications:
Machined parts, rollers, shafts, sleeves, steering columns, axle
tubes, drive shafts, bushings and is most readily adaptable in
cylinder applications with a 80,000 PSI tensile.
Cold Drawn Seamless (CDS)
General purpose seamless tubing, which is a solid bar of carbon
steel drawn over a mandrel to form the tube section. CDS allows
selection of chemistry and rough tube size. Cold drawing produces
higher physical properties without heat treating. Offers widest
range of sizes and chemistries in mechanical tubing. Better
tolerances and reduced machining allowances over Hot Finished
Seamless (HFS).
Typical Applications:
Machined parts, bushings, spacers, bearings, rollers, shafts,
sleeves and cylinders with a 75,000 PSI tensile.
Cold Rolled Electric Welded (CREW)
Cold rolled steels are steels that are shaped by high pressure
rollers at normal temperature in the steel mill. Cold rolling work
hardens the material substantially. The steel is then welded by the
electric weld process. A cold rolled steel can be either a mild
steel or a high carbon steel. Can also be termed as ERW (Electric
Resistance Welded). See » ERW
Hot Rolled Electric Welded (HREW)
Hot rolled steel is steel that is rolled to size in the mill while
red hot. Hot rolling steel does not work harden it as much as cold
rolling. For this reason, hot rolled steel is more easily machined
than cold rolled.
What's the difference between Tube and Pipe?
The general term for pipe was that it was primarily used for
carrying gas or liquid. It was not intended for structural use
because the dimensions used in describing pipe was not dimensionally
accurate. Measurement was referred to its inside diameter and wall
thickness. The inside diameter was a true dimension, but over the
years had become "nominal" (in name only) so that when pipe size was
referred to, it was an approximate inside diameter measurement with
the thickness described by the term "schedule".
• Pipe is generally more rigid than tube, and is usually produced in
heavier wall thicknesses.
• Pipe is specified by a nominal dimension which bears little or no
resemblance to the actual dimensions of the pipe. 1" Schedule 40
pipe, for instance, has an actual OD of 1.32", a wall of 0.133", and
an inner diameter of 1.049". Tube dimensions are actual dimensions.
• Pipe fittings are sized to meet pipe sizes, but not tube sizes. A
1" schedule 40 nipple will fit correctly on a 1" schedule 40 pipe,
but not on a 1" OD tube.
Tube refers to round, square, rectangular or any shape of hollow
material of uniform thickness which is defined by the outside
diameter and wall thickness dimensions. It is the grade of the
metals and how tube is produced and processed that is important.
• Structural Tube is generally produced using the ERW (Electric
Resistance Welded) process. Identified under the Circular Hollow
Section (CHS) or Hollow Structural Sections (HSS) class. Some steel
mills specifically develop structural tube for roll over protective
structures.
• Mechanical Tubing is usually produced as seamless, as-welded or
DOM (Drawn Over Mandrel) tube.
Types of Tube and Pipe
Structural Tube - high strength welded steel tubing
Mechanical Tube - seamless, as-welded and drawn over mandrel
Stainless Tubing and Pipe - several seamless and welding processes
requiring resistance to corrosive materials
Standard Pipe - several seamless or electric weld process, carries
liquid or gas"
_________________
http://www.rock4xfabrication.com
Custom Zuk Fabrication