16v Conversion - iZook

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16v Conversion - iZook
16v Conversion - iZook
16v Conversion - iZook
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Click through for a closer look...Click through for a closer look...The engine came out clean in about 30 minutes. We used this time to clean out the engine compartment a little, tying up wires and putting everything in order. 
Click through for a closer look...Click through for a closer look...Here you can see Sean Farley (the owner) install the brackets needed for the power steering unit. You can also see that we had already installed the Samurai flywheel and the Petroworks high performance clutch by this time.
Click through for a closer look...Click through for a closer look...The engine adapter is a must when mating a Samurai transmission to a larger block (1.6ltr) engine. The upper bolts are in the right position, but the lower bolts are farther apart. You can see where the flush mount bolts go in to hold the adapter to the transmission (close to the opening) and the new bolt holes are seen just outside of them. Click on the photo for a closer look. Although you can normally drop a bare Suzuki block into place with your bare hands, it is not recommended when all the external bits are in place.
Click through for a closer look...Click through for a closer look...The hardest part of the whole installation is mating the engine to the transmission. Most of the time it will just slide into place, but only when you have plenty of time to waste and no deadlines. Otherwise it will take lots of wiggling, tugging, pushing and a few choice words. The trick is to get the splines to line up right the first time and then be careful not to just 'stab' it into place. If you are a little off, you can damage the rear main seal and then you have a leak from the word go. 
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09/15/04 14:52:42

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Disclaimer: The fabrication, modifications and designs you see on this web site are completed by our readers and submitted to us for publishing.  If you duplicate these modifications you do so at your own risk. We do not endorse or make any claims to their safety, performance, On-road or off-road worthiness except as noted in our "Product Reviews". These reviews are on items purchased from or provided by reputable aftermarket suppliers.   Please see our legal information page for details. Suzuki, Samurai, Sidekick, Vitara, Grand Vitara, X-90, and the Suzuki "S" Logo are all registered trademarks of American Suzuki Motor Corporation. Geo, Chevy, and Tracker are all registered trademarks of General Motors Corporation. iZook is in no way endorsed by or affiliated with American Suzuki Motor Corporation.