Disassembly

Home

Supercharger Installation

Disassembly

 Up
Installation
Disassembly

Disassembly 

  Disconnect the battery.
  Filter box and air cleaner hoseRemove the front grill and backing screen. Remove the air cleaner hat and filter box from the engine compartment. Remove the pre-heat hose.
  Radiator with drain-cock highlightedDrain the cooling system. Remove the upper radiator hose and the radiator. Remove the thermostat housing and thermostat. Disconnect any hoses that may be attached to the manifold.
  PCV valve location (orange color).Disconnect all linkages, fuel lines, vacuum lines, and wiring from the carburetor. Remove the carburetor from the manifold. Identify the PCV hose, fuel hose, and distributor vacuum advance hose for later reassembly.
  Remove the inlet manifold.  
Inlet manifold (shown with carburetor attached). The inlet manifold (shown with carburetor still attached).

 Clean any traces of manifold gasket from the cylinder head gasket surface. Save the attaching hardware for later use. 

Cleaning the cylinder head gasket surface after removing the intake manifold. Cleaning the cylinder head gasket surface

 

  Loosen the alternator belt and remove. Unbolt the fan from the water pump. Remove the fan, fan shroud and radiator.
  Unbolt the crankshaft pulley from the crankshaft drive belt sprocket. 
The crankshaft pulley (highlighted orange) The crankshaft pulley, highlighted orange.

 

  Drain the oil. Remove the oil pan and clean thoroughly. Remove any traces of gasket from the bottom of the block. Drill a ¾ inch diameter hole in the passenger (right) side of the oil pan. The center of the hole should be located one inch below the top flange and 4 3/8 inches to the rear of the front flange of the pan. The hole should be located midway between the two depressions stamped in the side of the pan. Install the ¼ NPT x 3/8-90 degree hose fitting securely into the Bulkhead Coupling. Install the Bulkhead Coupling with the sealing washer on the outside out the pan, aim the hose end of the fitting towards the rear of the pan and parallel to the oil pan rail. Tighten the nut securely against the lock washer on the inside of the pan. 
The oil pan (mounted on the block) showing the installed location of the bulkhead coupling (orange color).

  --Larry Harris

Installation Disassembly

  02/06/05 17:48

Looking for more exposure at your web site? We are  looking for contributing authors. Any article you provide will  be linked back to your site from the iZook web site with a full size banner at the top of your article.  This site  can only stay cutting edge with your input. E - mail me for details.  You can link to iZook with a new link button. Make sure to let us know if you use this button so a return link can be posted on the iZook links page.

Select this link for the Table Of Contents

Email Editor in Chief  Email Me!

iZook.com is Trademarked 1998-2007, iZook. All rights reserved.  This site is protected under copyright laws. Please do not use the iZook.com name or reprint any articles from this site without written permission. Copyright © 1998-2007, iZook. All rights reserved. 

Disclaimer: The fabrication, modifications and designs you see on this web site are completed by our readers and submitted to us for publishing.  If you duplicate these modifications you do so at your own risk. We do not endorse or make any claims to their safety, performance, On-road or off-road worthiness except as noted in our "Product Reviews". These reviews are on items purchased from or provided by reputable aftermarket suppliers.   Please see our legal information page for details. Suzuki, Samurai, Sidekick, Vitara, Grand Vitara, X-90, and the Suzuki "S" Logo are all registered trademarks of American Suzuki Motor Corporation. Geo, Chevy, and Tracker are all registered trademarks of General Motors Corporation. iZook is in no way endorsed by or affiliated with American Suzuki Motor Corporation.