Radiator Install

Home

Click Here To Visit
Click Here To Visit

Home
Up
1600 Swap
16v Conversion
302 Swap
Toy Diesel
Rotary Power
Supercharger
JFE Power - iZook
ECM Fix
Clutch Cable
PW CV Carb
Adjusting a Weber
Weber Works
Daihatsu Carb Swap
Holley 2100
Nikki Carb
Pony Carb
Valve Screws
Header
16v Header
TT Power Steering
S10 Power Steering
Electric Fuel Pump
ECU Repair
GM 100 Amp alt
Radiator Install
Aluminum Rad
Water Pump
Underdrive
Adj Cam Sprocket
Battery Tie Down		 Wrenchin' with IZook
with Jeff Pollock

Radiator Replacement

Click through for a closer look...My original stock radiator and I have been through a lot of adventures together and it has served me well over the years but after a few leaks, some radiator “stop leak”, motor swap and an endo it was beginning to shows signs of fatigue. I noticed after a recent trip that the radiator had separated from the mounting brackets. The brackets that I am referring to are not the braces that attach the radiator to the Zook but the pieces that actually hold the radiator to the mounting braces. It was also dented and leaking again so I decided it was time for an upgrade. I decided to go with Trail Tough’s new (not re-cored), three-core radiator. A quick call to Trail Tough and my order was on its way.

Click through for a closer look...The radiator is a quality piece of work that should fill the need quite nicely! Later that week a fellow Zooker, Steve Birchler, had come up for the weekend so we decided to install it. I just wanted to thank Steve for helping with install of this radiator so I could take pictures as it progressed.

Here are the steps for Removing and Installing a radiator in your Samurai:

Removing the stock Suzuki Samurai Radiator:

  • Drain the radiator fluid into a container. (Do not forget the reservoir too!)
  • Remove the reservoir container and it’s hoses.
  • Loosen the lower radiator hose clamp and slide the hose off of the radiator.
  • Loosen the upper radiator hose clamp and slide the hose off of the radiator.
  • Locate the 4 fan shroud bolts and remove them using a 10mm wrench or ratchet.
  • Locate the 4 radiator bolts and remove them using a 10mm wrench or ratchet
  • Lift the radiator out of the Zook.

 

Click through for a closer look...

Reinstalling the stock sized Suzuki Samurai Radiator:

  • Carefully lower the new radiator into the Zook.
  • Reinstall the 4 radiator bolts using a 10mm wrench or ratchet
  • Slide the fan shroud off of the clutch fan and reinstall the 4 fan shroud bolts using a 10mm wrench or ratchet.
 Click through for a closer look...

Click through for a closer look...Note: You will need to find bolts to reinstall the fan shroud with the Trail Tough radiator since it does not have the nuts attached to the radiator like the stock radiator.
  • Reinstall the upper radiator hose and tighten the hose clamp. (Do not over tighten the clamp)
  • Reinstall the lower radiator hose and tighten the hose clamp. (Do not over tighten the clamp)
  • Reinstall the reservoir container and it’s hoses.
  • Fill the radiator with antifreeze and water. (Do not forget to add some fluid to the reservoir too!)

 

 Click through for a closer look...
For information on other Trail Tough Products, visit:
Trail Tough Products
1031 Narregan St
Medford, OR   97501
1-877-SUZUKIS (789-8547)
info@trailtough.com

01/30/10 21:15:51

Looking for more exposure at your web site? We are  looking for contributing authors. Any article you provide will  be linked back to your site from the iZook web site with a full size banner at the top of your article.  This site  can only stay cutting edge with your input. E - mail me for details.  You can link to iZook with a new link button. Make sure to let us know if you use this button so a return link can be posted on the iZook links page.

Select this link for the Table Of Contents

Email Editor in Chief  Email Me!

iZook.com is Trademarked 1998-2007, iZook. All rights reserved.  This site is protected under copyright laws. Please do not use the iZook.com name or reprint any articles from this site without written permission. Copyright © 1998-2007, iZook. All rights reserved. 

Disclaimer: The fabrication, modifications and designs you see on this web site are completed by our readers and submitted to us for publishing.  If you duplicate these modifications you do so at your own risk. We do not endorse or make any claims to their safety, performance, On-road or off-road worthiness except as noted in our "Product Reviews". These reviews are on items purchased from or provided by reputable aftermarket suppliers.   Please see our legal information page for details. Suzuki, Samurai, Sidekick, Vitara, Grand Vitara, X-90, and the Suzuki "S" Logo are all registered trademarks of American Suzuki Motor Corporation. Geo, Chevy, and Tracker are all registered trademarks of General Motors Corporation. iZook is in no way endorsed by or affiliated with American Suzuki Motor Corporation.